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Simple shape

Home > Services > Hot isostatic pressing > Isostatic pressing services > Simple shape
  • Services
    • Heat treatment
      • Case hardening with subsequent hardening operation
        • Atmospheric carburising
        • Low pressure carburising (LPC)
        • Boriding
        • Carbonitriding
      • Case hardening without subsequent hardening operation
        • Corr-I-Dur®
        • Plasma nitriding/Ion nitriding
        • Nitrocarburising
        • Gas nitriding
        • Ferritic nitrocarburising
        • Fluidised bed/salt bath nitriding/nitrocarburising
      • Hardening and tempering
        • Neutral hardening
        • Ausbay quenching
        • Austempering
        • Martempering/Marquenching
        • Press quenching
        • Induction hardening
        • Double hardening
        • Tempering
      • Solution and age
        • Solution and age: Aluminium alloys
        • Solution and age: Nickel alloys
        • Precipitation hardening: Stainless steels
      • Specialty Stainless Steel Processes (S3P)
      • Annealing / Normalising
        • Annealing
        • Recrystallisation
        • Normalising
        • Sub-critical annealing / intercritical annealing
        • Soft annealing
      • Ion implantation
      • Stress relieving
    • Metal joining
      • Furnace/vacuum brazing
      • Induction brazing
      • Electron beam welding
      • HIP diffusion bonding
      • Hydrogen brazing
    • Surface technology
      • Plasma spray
      • High Velocity Oxygen Fuel (HVOF) coating
      • Combustion spraying
      • Vapor phase aluminide (VPA)
      • K-Tech
      • Liquid coatings
      • Anodising
      • Electric arc wire
      • Ceramic coatings
      • Flame spraying
    • Hot isostatic pressing
      • Powdermet® technologies
        • Powdermet® hybrid* with 3D printing
        • Powdermet® 3D printing
        • Powdermet® – Near net shape (NNS)
        • Powdermet® Selective surface net shape (SSNS)
      • Isostatic pressing services
        • Hot isostatic pressing
        • Casting densification
        • HIP cladding
        • HIP brazing
        • Simple shape
      • HIP supporting services
        • Laboratory services for HIP
        • Simulation and analysis

Simple shape

Production of simple shape components by hot isostatically pressed (HIPed) metal, polymer, ceramic or composite powders produces ingots with superior initial material properties. These shapes are typically preforms for follow-on operations such as forging or extruding or for products that can be easily machined to final dimensions. Powder metallurgy (PM) HIP simple shapes also encompass HIP cladding which allows dissimilar materials to be bonded and co-extruded.

Benefits

  • Powder metallurgy HIP allows shorter delivery times in comparison to conventional processing routes such as forging
  • Isotropic mechanical properties exist due to small, uniform grain size and fine, evenly dispersed second phase particles
  • Metal powder processing enables a higher alloy content than in traditionally melted and solidified alloys which results in superior materials properties
  • Solid state processing method minimises segregation, thereby optimising corrosion resistance
  • Enables creation of fully dense alloys and microstructures not obtainable by other fabrication methods
  • Narrow scatter band of mechanical property variability in comparison to castings and forgings
  • Powder metallurgy HIP provides increased wear resistance and toughness versus other production methods by achieving a fine, uniform carbide dispersion
  • Achieves higher cutting speeds and longer lifetimes than conventionally processed tooling materials
  • Powder metallurgy HIP can produce sleeved ingots of two different materials to be co-extruded

Application & materials

This powder metallurgy HIP ingot material is used in the tooling and other general industries, providing Bodycote customers with clean, optimised preform shapes for their secondary operations needs.

Powder metallurgy materials often allow a higher content of alloying elements than found in conventionally melted and solidified alloys. This makes superior properties such as wear and corrosion resistance possible via the PM HIP route. Bodycote’s expertise can encompass the entire process from capsule design and fabrication through powder encapsulation, densification and quality assurance operations.

Process details

The process of powder encapsulation and HIP produces a pore-free solid ingot without melting. This allows the formation of a small-grained homogeneous and isotropic microstructure with fine, evenly dispersed second phase particles

Related Services
Powdermet® – Near net shape (NNS)
Laboratory services for HIP

Other

Hot isostatic pressing: simple equations for better materials
Contact us for a quote.

Simple shape

Production of simple shape components by hot isostatically pressed (HIPed) metal, polymer, ceramic or composite powders produces ingots with superior initial material properties. These shapes are typically preforms for follow-on operations such as forging or extruding or for products that can be easily machined to final dimensions. Powder metallurgy (PM) HIP simple shapes also encompass HIP cladding which allows dissimilar materials to be bonded and co-extruded.

Benefits

  • Powder metallurgy HIP allows shorter delivery times in comparison to conventional processing routes such as forging
  • Isotropic mechanical properties exist due to small, uniform grain size and fine, evenly dispersed second phase particles
  • Metal powder processing enables a higher alloy content than in traditionally melted and solidified alloys which results in superior materials properties
  • Solid state processing method minimises segregation, thereby optimising corrosion resistance
  • Enables creation of fully dense alloys and microstructures not obtainable by other fabrication methods
  • Narrow scatter band of mechanical property variability in comparison to castings and forgings
  • Powder metallurgy HIP provides increased wear resistance and toughness versus other production methods by achieving a fine, uniform carbide dispersion
  • Achieves higher cutting speeds and longer lifetimes than conventionally processed tooling materials
  • Powder metallurgy HIP can produce sleeved ingots of two different materials to be co-extruded

Application & materials

This powder metallurgy HIP ingot material is used in the tooling and other general industries, providing Bodycote customers with clean, optimised preform shapes for their secondary operations needs.

Powder metallurgy materials often allow a higher content of alloying elements than found in conventionally melted and solidified alloys. This makes superior properties such as wear and corrosion resistance possible via the PM HIP route. Bodycote’s expertise can encompass the entire process from capsule design and fabrication through powder encapsulation, densification and quality assurance operations.

Process details

The process of powder encapsulation and HIP produces a pore-free solid ingot without melting. This allows the formation of a small-grained homogeneous and isotropic microstructure with fine, evenly dispersed second phase particles

Related Services
Powdermet® – Near net shape (NNS)
Laboratory services for HIP

Other

Hot isostatic pressing: simple equations for better materials
Contact us for a quote.
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  • Home
  • Careers
    ▼
    • Opportunities (Europe & Asia)
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  • Services
    ▼
    • Heat treatment
      ▼
      • Case hardening with subsequent hardening operation
        ▼
        • Atmospheric carburising
        • Low pressure carburising (LPC)
        • Boriding
        • Carbonitriding
      • Case hardening without subsequent hardening operation
        ▼
        • Corr-I-Dur®
        • Plasma nitriding/Ion nitriding
        • Nitrocarburising
        • Gas nitriding
        • Ferritic nitrocarburising
        • Fluidised bed/salt bath nitriding/nitrocarburising
      • Hardening and tempering
        ▼
        • Neutral hardening
        • Ausbay quenching
        • Austempering
        • Martempering/Marquenching
        • Press quenching
        • Induction hardening
        • Double hardening
        • Tempering
      • Solution and age
        ▼
        • Solution and age: Aluminium alloys
        • Solution and age: Nickel alloys
        • Precipitation hardening: Stainless steels
      • Specialty Stainless Steel Processes (S3P)
      • Annealing / Normalising
        ▼
        • Annealing
        • Recrystallisation
        • Normalising
        • Sub-critical annealing / intercritical annealing
        • Soft annealing
      • Ion implantation
      • Stress relieving
    • Metal joining
      ▼
      • Furnace/vacuum brazing
      • Induction brazing
      • Electron beam welding
      • HIP diffusion bonding
      • Hydrogen brazing
    • Surface technology
      ▼
      • Plasma spray
      • High Velocity Oxygen Fuel (HVOF) coating
      • Combustion spraying
      • Vapor phase aluminide (VPA)
      • K-Tech
      • Liquid coatings
      • Anodising
      • Electric arc wire
      • Ceramic coatings
      • Flame spraying
    • Hot isostatic pressing
      ▼
      • Powdermet® technologies
        ▼
        • Powdermet® hybrid* with 3D printing
        • Powdermet® 3D printing
        • Powdermet® – Near net shape (NNS)
        • Powdermet® Selective surface net shape (SSNS)
      • Isostatic pressing services
        ▼
        • Casting densification
        • HIP cladding
        • HIP brazing
        • Simple shape
      • HIP supporting services
        ▼
        • Simulation and analysis
        • Laboratory services for HIP
  • Markets
    ▼
    • Automotive
      ▼
      • Cars & light trucks
      • Heavy truck & bus
      • Motorbikes
      • Motorsports
    • Aerospace & defense
      ▼
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      • Military jet
      • Helicopter
      • Defence systems
      • Space
    • Energy
      ▼
      • Renewables
      • Industrial gas turbines
      • Nuclear
      • Oil and gas
    • General industrial
      ▼
      • Medical & health
      • Tooling
      • Electronics
      • Food and beverage
      • Industrial machinery
      • Agriculture and forestry
      • Construction and civil engineering
      • Consumer products
      • Rail and marine
      • Mining
  • News and media
    ▼
    • Press releases
    • Downloads
    • Multimedia resources
      ▼
      • Images
    • Media contact
    • More news
    • History Of Metallurgy
  • Corporate responsibility
    ▼
    • Our approach
    • Environment
    • Our policies
    • Safety
    • Society
    • Workplace
    • Gender pay gap
  • Investors
    ▼
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    • Our strategy
    • Our performance
    • Our business
      ▼
      • Key facts
      • What we do
      • Our marketplace
      • Business segments
        ▼
        • The ADE Divisions
        • The AGI divisions
      • Thermal processing sector overview
    • Governance
      ▼
      • Governance structure
      • Leadership
      • Internal control and risk management
      • Open door policy
      • Our policies
      • Where we operate
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